
TECHNOLOGY
- SPOES (Self-plasma OES) leak detection system consists of
- a miniature plasma cell and
- an OES system.
- SPOES is a UV-VIS-nIR-based OES technology that generates plasma and acquires real-time plasma emission spectra to detect leaks.
- SPOES systems can be used in a multitude of leak detection scenarios, including
- Spray mode leak checking with Argon
- Vacuum "ready" state detection
- Online mode process leak tightness monitoring
- Online mode process quality monitoring
- Fault detection/recognition
- Nova Fabrica's SPOES leak detection solution is compatible with all significant vacuum-based processes: IAD, ALD, CVD, PVD, Plasma etch, HIPping, Lyophilization (Freeze-drying), Deuterium-Tritium (DT) fusion, etc.
HOW WE APPLY IT
- Nova Fabrica Inteleg® S IM SPOES leak detection systems are effective across a wide pressure range - from high vacuum (down to 7.5E-7 Torr) to process pressures (up to 0.75 Torr) - and offer real-time leak detection, vacuum quality monitoring, and fault detection.
- They can be field deployed quickly, and their robustness and compact design ensure low maintenance and high reliability, even in demanding environments.
CHALLENGE
- Mass-spectrometer-based Helium leak detection is widely recognised for its high sensitivity, safety, and real-time detection capabilities, making it a standard in various industries.
- However, this method has notable drawbacks, including high costs, supply issues, complex equipment, and excessive sensitivity.
- Additionally, environmental factors can impact measurement accuracy, prompting the need for alternative solutions.
SOLUTION
- Inteleg® S IM SPOES gas analysers offer a novel approach to real-time leak detection. It utilises optical emissions from a plasma cell and employs readily available Argon instead of expensive Helium for "spray" mode leak checking.
- Inteleg® S IM operates at pressures 7.5E-7 to 0.75 Torr. The wide operating pressure range of SPOES makes detecting small and large leaks equally easy.
- Inteleg® S IM may be used without pumping systems to detect leaks at high pressures.
- Inteleg® S IM provides real-time leak detection, vacuum quality and condition monitoring, pump-down analysis, and fault detection for vacuum diagnostics.
- Inteleg® S IM features a rugged and compact design and is low-maintenance.
- Real-time process recognition, gas composition analysis, contamination, leak detection, end-point detection, and feedback control come embedded in every unit shipped.
- Inteleg® S IM systems react instantly to minute composition changes and trace amounts of contamination in sensitive environments.
BENEFITS
- SPOES-based leak detection
- Filament-less
- Non-invasive
- Low maintenance
- 24/7 operation
- Real-time
- Speed and sensitivity
- Spray mode leak checking with Argon
- Vacuum "ready" state detection
- On-line mode process leak tightness monitoring
- On-line mode process quality monitoring
- Fault detection/recognition
- System health checks
- Scrap and downtime prevention
- Low cost
- Rugged design
- Easy installation
- OEM Integration
- No differential pumps