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LEAK DETECTION IN VACUUM SYSTEMS USING SPOES

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TECHNOLOGY

  • SPOES (Self-plasma OES) leak detection system consists of
    • a miniature plasma cell and
    • an OES system.
  • SPOES is a UV-VIS-nIR-based OES technology that generates plasma and acquires real-time plasma emission spectra to detect leaks.
  • SPOES systems can be used in a multitude of leak detection scenarios, including
    • Spray mode leak checking with Argon
    • Vacuum "ready" state detection
    • Online mode process leak tightness monitoring
    • Online mode process quality monitoring
    • Fault detection/recognition
  • Nova Fabrica's SPOES leak detection solution is compatible with all significant vacuum-based processes: IAD, ALD, CVD, PVD, Plasma etch, HIPping, Lyophilization (Freeze-drying), Deuterium-Tritium (DT) fusion, etc.

HOW WE APPLY IT

  • Nova Fabrica Inteleg® S IM SPOES leak detection systems are effective across a wide pressure range - from high vacuum (down to 7.5E-7 Torr) to process pressures (up to 0.75 Torr) - and offer real-time leak detection, vacuum quality monitoring, and fault detection.
  • They can be field deployed quickly, and their robustness and compact design ensure low maintenance and high reliability, even in demanding environments.

CHALLENGE

  • Mass-spectrometer-based Helium leak detection is widely recognised for its high sensitivity, safety, and real-time detection capabilities, making it a standard in various industries.
  • However, this method has notable drawbacks, including high costs, supply issues, complex equipment, and excessive sensitivity.
  • Additionally, environmental factors can impact measurement accuracy, prompting the need for alternative solutions.

SOLUTION

  • Inteleg® S IM SPOES gas analysers offer a novel approach to real-time leak detection. It utilises optical emissions from a plasma cell and employs readily available Argon instead of expensive Helium for "spray" mode leak checking.
  • Inteleg® S IM operates at pressures 7.5E-7 to 0.75 Torr. The wide operating pressure range of SPOES makes detecting small and large leaks equally easy.
  • Inteleg® S IM may be used without pumping systems to detect leaks at high pressures.
  • Inteleg® S IM provides real-time leak detection, vacuum quality and condition monitoring, pump-down analysis, and fault detection for vacuum diagnostics.
  • Inteleg® S IM features a rugged and compact design and is low-maintenance.
  • Real-time process recognition, gas composition analysis, contamination, leak detection, end-point detection, and feedback control come embedded in every unit shipped.
  • Inteleg® S IM systems react instantly to minute composition changes and trace amounts of contamination in sensitive environments.

BENEFITS

  • SPOES-based leak detection
  • Filament-less
  • Non-invasive
  • Low maintenance
  • 24/7 operation
  • Real-time
  • Speed and sensitivity
  • Spray mode leak checking with Argon
  • Vacuum "ready" state detection
  • On-line mode process leak tightness monitoring
  • On-line mode process quality monitoring
  • Fault detection/recognition
  • System health checks
  • Scrap and downtime prevention
  • Low cost
  • Rugged design
  • Easy installation
  • OEM Integration
  • No differential pumps

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ABOUT US

Nova Fabrica focus on providing solutions that enable production yield optimisation, energy efficiency, enhanced QA and environmental friendliness through advanced processing, characterisation, monitoring, control and automation.

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CONTACT US

Nova Fabrica Ltd., Laisves g. 44, LT-30106 Ignalina

+370 37 999 994

+41 44 508 7477

+1 774 775 0025

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